Custom Injection Mold Services for Plastic Parts

GBM offers injection mold services from DFM review to mold delivery, supporting overseas buyers in automotive, electronics, packaging, medical, appliance, and industrial sectors.

  • DFM review before mold design, covering key aspects like wall thickness, draft, ribs, bosses, and ejection risk.
  • Mold support: CNC, EDM, wire cutting, polishing, fitting, T1 trial.
  • Export mold delivery with T1 samples, feedback, reports, spare parts, photos, and documents as needed.
Need molded plastic parts after the mold is approved? Visit Custom Injection Molding Services.
Plastic injection mold manufacturing services

What Are Custom Injection Mold Services?

Custom injection mold services help turn a plastic part design into a production-ready mold that can repeatedly form plastic parts with stable shape, surface and dimensions. A complete mold service usually includes product structure review, DFM feedback, mold design, mold steel selection, machining, mold assembly, T1 mold trial, sample review, mold correction, inspection and final mold delivery.

Custom Injection Mold Services = mold design, mold manufacturing, mold trial and mold delivery.

Custom Injection Molding Services = plastic part production after the mold is ready.

For molded part production, visit Custom Injection Molding Services.

Not sure whether your project needs mold service or molding service?

Contact GBM on WhatsApp

Injection Mold Services vs Injection Molding Services

Understanding the difference ensures you request the right service for your current project stage.

Injection mold tooling services

Injection Mold Services

Focus

Focus on mold design, mold manufacturing, trial, correction and export mold delivery.

Buyer Intent

Buyer needs a custom mold for local or future production.

Main Deliverables

DFM report, mold design, mold steel, mold base, T1 samples, trial report, mold correction, spare parts, mold packing.

Best Fit

New tooling project, export mold project, complex plastic part, production mold preparation.

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Injection molding production services

Injection Molding Services

Focus

Focus on producing molded plastic parts using an approved mold.

Buyer Intent

Buyer needs plastic parts delivered in prototype, low-volume or mass production quantity.

Main Deliverables

Molded plastic parts, material selection, production setup, part inspection, assembly support, packaging and shipment.

Best Fit

Plastic part production, repeated batch orders, low-volume molding, mass production.

Need both mold building and molded parts?

Custom Injection Mold Service Parameters

Service Scope DFM review, mold design, plastic injection mold manufacturing, mold assembly, T1 trial, sample inspection, mold correction, export mold delivery
Mold Types Cold runner mold, hot runner mold, multi-cavity mold, family mold, insert mold, overmolding mold, two-shot mold, unscrewing mold, high precision mold
Mold Steel Options P20, 718, H13, S136, NAK80, 2344, 2738 or project-specific steel based on part material, surface requirement and mold life target
Mold Base Standard LKM, HASCO, DME, MISUMI or customer-specified mold standard
Processing Methods CNC machining, EDM, wire cutting, grinding, drilling, polishing, fitting and mold assembly
Plastic Materials Supported ABS, PC, PP, PA6, PA66, POM, PMMA, TPE, TPU, PPS, PEEK, PC/ABS, glass-filled materials and flame-retardant plastics
Trial Support T1 samples, sample photos, trial video when required, defect review, mold correction plan and second trial when needed
Inspection Support Sample appearance check, key dimension inspection, CMM report when required, assembly fit check when mating parts are available
Export Delivery Anti-rust treatment, wooden case packing, spare parts, cooling connectors, ejector pins, mold drawings, sample parts, packing photos and shipment support
Project Files Needed 3D CAD, 2D drawing, material requirement, surface finish, tolerance, annual quantity, target mold life, injection machine information if the mold will be exported
Injection mold technical specification and steel

Send your 3D drawing and mold requirement to request a tooling quote.

Injection Mold Types We Build

GBM builds various mold structures based on your part geometry, material, and production volume needs.

Cold Runner Injection Mold

Cold Runner Injection Mold

Use for cost-sensitive projects, certain materials, lower-volume production or parts where runner waste is acceptable.

Hot Runner Injection Mold

Hot Runner Injection Mold

Use for multi-cavity production, reduced runner waste, stable filling and higher production efficiency.

Multi-Cavity Injection Mold

Multi-Cavity Injection Mold

Use when the buyer needs higher output, stable cavity balance and lower unit cost in repeated production.

Stack Mold

Stack Mold

Use for doubling production output within the same machine size, ideal for high-volume flat or shallow parts.

Aluminum Mold

Aluminum Mold

Use for rapid prototyping and low-volume production, offering faster cooling and reduced tooling lead times.

Overmolding Mold

Overmolding Mold

Use for soft-touch areas, sealing features, TPE/TPU layers and two-material functional parts.

Two-Shot Mold

Two-Shot Mold

Use for integrated two-color or two-material parts where assembly reduction and stable bonding are important.

Unscrewing Mold

Unscrewing Mold

Use for threaded caps, closures, connectors and plastic parts with internal or external thread features.

High Precision Mold

High Precision Mold

Use for tight-tolerance plastic parts, connectors, electronic housings and precision functional components.

Tell GBM your part structure, annual quantity and target material. We will suggest a suitable mold type.

DFM Review Before Mold Design

Before mold design starts, GBM reviews the plastic part structure to reduce tooling risk and avoid late steel correction. The DFM review should focus on manufacturability, assembly function, surface requirement and mold action.

DFM Checklist:

  • Wall thickness consistency
  • Rib thickness & sink mark risk
  • Boss strength & screw column
  • Draft angle & undercut review
  • Parting line position
  • Gate type & mark location
  • Ejector pin & ejection balance
  • Slider, lifter or insert requirement
  • Weld line & air trap risk
  • Material shrinkage & warpage risk
  • Surface texture & polishing
  • Assembly fit & CTQ dimensions

Buyer Value: A clear DFM review helps the buyer understand which part features may increase mold cost, trial risk, production defects or later assembly problems.

Send your 3D drawing for DFM review.

Injection mold design services with DFM review

Plastic Injection Mold Design Services

Injection mold design should connect part function, material behavior, mold action and production method. GBM designs custom plastic injection molds based on the part geometry, plastic material, cavity number, surface requirement, expected production volume and customer mold standard.

Plastic injection mold design services layout

Parting Line Design

Control visible parting marks, undercut handling and mold opening direction.

Gate and Runner Design

Review filling path, weld line position, gate mark location and runner balance.

Cooling Layout

Support cycle stability, shrinkage control, warpage reduction and consistent cavity temperature.

Ejection System

Review ejector pin position, stripper plate, sleeve ejection or lifter ejection to avoid part deformation.

Slider and Lifter Design

Support side holes, clips, undercuts and complex part geometry.

Mold Steel & Insert Design

Choose steel, inserts and wear parts based on material, mold life, surface finish and maintenance needs.

Venting Design

Reduce burn marks, short shots and trapped air on thin ribs or long flow areas.

Surface Finish Planning

Plan polishing, texture, transparent area, high-gloss area and cosmetic surface protection.

Need a mold design plan before tooling starts?

Plastic Injection Mold Manufacturing Process

A systematic approach from drawing review to final mold export.

1

RFQ and Drawing Review

Check 3D CAD, 2D tolerance, material, annual quantity, surface requirement and mold standard.

2

DFM Feedback

Review manufacturability risks and confirm part changes before mold design.

3

Mold Design

Prepare 2D/3D mold design, parting line, gate, cooling, ejection and mold action.

4

Steel & Mold Base Prep

Confirm mold steel, mold base standard, inserts and heat treatment requirement when needed.

5

CNC Machining

Machine cavity, core, inserts, plates and mold base features.

6

EDM and Wire Cutting

Process deep ribs, sharp corners, slots, precision inserts and difficult mold features.

7

Polishing and Surface Work

Prepare transparent, cosmetic, textured or functional surfaces according to part requirement.

8

Mold Fitting and Assembly

Fit cavity/core, slider, lifter, ejector system, cooling system and guide components.

9

T1 Mold Trial

Run first trial samples to check filling, ejection, appearance, dimensions and mold movement.

10

Correction, Approval & Delivery

Modify mold after trial, confirm samples, prepare spare parts, documents and packing for shipment.

Start your mold manufacturing project with a drawing review.

Contact GBM on WhatsApp
T1 mold trial samples for injection mold approval

T1 Mold Trial and Sample Review

T1 mold trial is not only for getting first plastic samples. It is a verification stage for mold movement, filling balance, ejection, surface quality, dimensions, material behavior and correction needs.

T1 Review Points

  • • Mold opening & closing movement
  • • Slider, lifter & insert movement
  • • Filling condition & short shot risk
  • • Gate vestige & weld line position
  • • Flash on parting line or small features
  • • Sink marks around ribs and bosses
  • • Warpage after cooling
  • • Ejection marks or part deformation
  • • Surface scratches, burns or flow marks
  • • Key dimensions and assembly fit
  • • Cooling cycle & basic process window
  • • Mold correction requirement

Buyer Deliverables

  • • T1 sample photos
  • • T1 molded samples when required
  • • Trial feedback
  • • Issue list
  • • Correction suggestion
  • • Inspection report when required
  • • Second trial plan if correction is needed

Need T1 samples before mold shipment?

Mold Correction After T1 Trial

After T1 trial, some mold correction may be needed before sample approval or mold shipment. GBM reviews each issue based on part function, appearance, assembly and dimensional requirement.

Sink Mark Correction

Review rib thickness, boss structure, gate location, packing pressure and local steel adjustment.

Warpage Correction

Review cooling balance, part thickness, material shrinkage, ejection and deformation area.

Flash Correction

Review mold fitting, parting line, shut-off surface, clamping condition and material flow.

Short Shot Correction

Review venting, gate size, runner design, melt flow path and injection pressure window.

Dimension Correction

Review shrinkage, steel-safe area, cavity/core dimension and measurement method.

Assembly Fit Correction

Review clips, screw bosses, snap fits, mating parts and tolerance stack-up.

Surface Correction

Review polishing, EDM marks, texture area, burn marks, weld line location and cosmetic zones.

Ejection Correction

Review ejector layout, lifter action, stripper design and part release angle.

Have T1 sample defects?

Send sample photos and inspection notes for review. Our engineers will propose a correction plan.

Export Mold Delivery Checklist

For overseas buyers, mold shipment should not be treated as simple logistics. Before export mold delivery, the mold should be checked for trial condition, sample approval, spare parts, documents, packing protection and receiving factory compatibility.

Mold Condition
  • Mold cleaned before shipment
  • Anti-rust treatment applied
  • Cooling lines checked
  • Moving parts lubricated
  • Mold nameplate or identification added if required
  • Mold weight and size confirmed
Trial and Sample
  • T1/T2 samples prepared
  • Sample issue list closed or agreed
  • Approved sample retained if required
  • Trial video or photos provided when required
Inspection & Spare Parts
Inspection:
  • Key dimension report
  • CMM report (if required)
  • Appearance review
  • Assembly check
Spare Parts:
  • Ejector pins & Springs
  • Cooling connectors
  • Wear inserts
  • Hot runner spares
Documents & Packing
Documents:
  • 2D/3D mold drawings
  • Mold trial record
  • Steel/Heat treatment certs
  • Maintenance notes
Packing:
  • Wooden case packing
  • Mold fixed inside case
  • Moisture & rust protection
  • Packing photos

Need an export mold handover checklist?

Export injection mold delivery with spare parts and packing

What Affects Custom Injection Mold Cost?

Injection mold cost depends on more than part size. Buyers should evaluate part structure, mold type, material, surface finish, cavity number, mold life and export requirements before comparing quotes.

Part Size & Complexity

Large parts, deep ribs, clips, undercuts and thin walls can increase mold size and machining time.

Mold Type

Cold runner, hot runner, multi-cavity, insert, overmolding and unscrewing molds have different design and hardware costs.

Cavity Number

More cavities can reduce molded part unit cost but increase mold design, machining and balancing difficulty.

Plastic Material

High-temperature, glass-filled, corrosive or transparent materials may require different steel, polishing or cooling design.

Mold Steel & Life

Prototype molds and production molds use different steel choices and expected life planning.

Surface Finish

Polished, transparent, textured, high-gloss or cosmetic surfaces require additional mold surface work.

Tolerance & Inspection

Tight CTQ dimensions may require better machining control, inspection planning and more trial correction.

Export Standard

DME, HASCO, LKM, MISUMI or customer-specific standards can affect mold base, components and delivery documents.

Custom injection mold cost factors

Get a realistic mold cost review

Send your part drawing, material and annual quantity. We will analyze these factors to provide an accurate quote.

Common Problems in Custom Injection Mold Projects

Mold quote risk

1. The Quote Looks Low but Mold Risk Is Not Explained

Buyer Risk: Later cost increase, delayed trial, repeated correction or mold that cannot run steadily.

GBM Solution: Review DFM risks, mold structure, material, cavity number and surface requirement before quoting.

Tooling without DFM

2. Part Design Is Sent Directly to Tooling Without DFM

Buyer Risk: Sink marks, warpage, undercuts, weak bosses, poor ejection and visible gate marks.

GBM Solution: Check part structure before mold design and confirm changes before steel cutting.

Unreviewed mold trial

3. Mold Trial Samples Are Not Fully Reviewed

Buyer Risk: The mold is shipped before dimensional, cosmetic or assembly issues are resolved.

GBM Solution: Use T1 samples, issue list, correction plan and inspection feedback before approval.

Incomplete mold documents

4. Export Mold Documents Are Incomplete

Buyer Risk: Receiving factory cannot install, maintain or repair the mold efficiently.

GBM Solution: Prepare agreed documents, spare parts, mold photos and packing information before shipment.

Mold standard mismatch

5. Mold Standard Does Not Match Buyer's Factory

Buyer Risk: Mold base, components, connectors or injection machine setup do not fit local production.

GBM Solution: Confirm mold standard, machine platen, ejector pattern, hot runner voltage and cooling requirements early.

Cosmetic surface failure

6. Cosmetic Surface Cannot Meet Product Requirement

Buyer Risk: Visible weld line, polishing marks, texture mismatch or gate marks affect final appearance.

GBM Solution: Plan surface zones, gate location, polishing requirement and texture requirement during design review.

Have a risky mold project?

Why Choose GBM for Custom Injection Mold Services

GBM supports mold design review, tooling manufacture, T1 sample correction and export mold preparation for overseas plastic part projects.

Custom Injection Mold Services
01

DFM Before Steel Cutting

GBM reviews part structure, material shrinkage, surface requirement and mold action before mold manufacturing starts.

02

Design Connected to Production

Gate, cooling, ejection, parting line, slider and lifter design are planned based on actual molding risk and part function.

03

Tooling Manufacturing Support

The service covers CNC, EDM, wire cutting, polishing, fitting, assembly and mold trial coordination.

04

T1 Sample & Correction Feedback

GBM checks first trial samples for filling, ejection, appearance, dimensions and functional risks before mold approval.

05

Export Mold Preparation

For overseas projects, GBM can prepare mold packing, spare parts, trial samples, photos and documents according to project requirements.

06

Mold and Molding Connection

If customers need molded plastic parts after mold approval, GBM can also support injection molding production through a separate service flow.

Custom Injection Molding Services →

Need a mold review before tooling starts? Send your drawing and project requirement to GBM.

Quality Control for Injection Mold Manufacturing

Injection mold quality control should cover more than final sample appearance. GBM checks mold components, machining quality, assembly movement, trial sample condition and key dimensions according to project requirements.

Inspection Checklist

  • Mold steel & base confirmation
  • Core & cavity machining check
  • Electrode & EDM area review
  • Slider, lifter & insert movement
  • Ejector system movement check
  • Cooling channel connection
  • Parting line & shut-off surface
  • Surface polish or texture area
  • T1 sample appearance review
  • Key dimension inspection
  • CMM report when required
  • Assembly fit check
  • Trial issue list follow-up
  • Packing inspection before shipment

Need inspection documents before mold shipment?

Contact GBM
Quality inspection for injection mold manufacturing

Applications for Custom Injection Molds

Automotive Injection Molds

Automotive Injection Molds

For interior trim, exterior parts, clips, brackets, covers and functional components. Focus on warpage control, assembly fit, heat resistance and repeated production stability.

Learn More →
Electronics and Electrical Molds

Electronics & Electrical Molds

For housings, connector shells, switch covers, small brackets and precision plastic components. Focus on flame-retardant material, screw bosses, thin ribs and PCB fit.

Packaging Molds

Packaging Molds

For caps, lids, trays, containers, cosmetic packaging and thin-wall packaging parts. Focus on cycle time, ejection, cooling and surface finish.

Learn More →
Medical Plastic Part Molds

Medical Plastic Part Molds

For device housings, trays, covers and precision medical-related plastic parts. Focus on material, inspection, clean handling and dimensional stability.

Consumer Product Molds

Consumer Product Molds

For appliance covers, handles, cosmetic covers, small shells and assembled plastic parts. Focus on surface finish, color, texture, clips and assembly feel.

Industrial Component Molds

Industrial Component Molds

For gears, bushings, housings, covers, structural parts and functional plastic components. Focus on wear resistance, tolerance, material strength and long-term use.

High Precision Plastic Molds

High Precision Plastic Molds

For connectors, small precision components, optical-related parts and tight-tolerance plastic features.

Learn More →

Check Mold Feasibility

Send your application, material and part drawing to check mold feasibility.

Injection mold service provider checklist

How to Choose a Custom Injection Mold Service Provider

Check Whether DFM Is Included

The supplier should review wall thickness, draft, ribs, bosses, undercuts, gate marks, ejection and assembly before quoting or cutting steel.

Check Mold Design Capability

The supplier should explain parting line, gate, runner, cooling, ejection, slider, lifter and insert strategy clearly.

Check Manufacturing Process

Ask whether CNC, EDM, wire cutting, polishing, fitting and assembly are controlled within a clear tooling schedule.

Check T1 Trial and Correction Support

A reliable supplier should not ship the mold only after first samples. The T1 issue list and correction plan should be reviewed.

Check Inspection Deliverables

Ask whether the supplier can provide sample inspection, key dimension report, CMM report when needed and sample approval records.

Check Export Mold Experience

For overseas projects, confirm mold standard, spare parts, cooling connectors, machine compatibility, packing and documents.

Check Communication Method

For international buyers, sample photos, trial videos, progress photos, packing photos and clear issue lists reduce project risk.

Buyer Note: Do not choose an injection mold service only by the lowest mold price. A mold quote should be judged together with DFM risk, steel choice, mold structure, trial support, correction responsibility, inspection deliverables and export readiness.

Want GBM to review whether your part is ready for tooling?

Custom Injection Mold Services FAQ

What are custom injection mold services?
Custom injection mold services include DFM review, mold design, plastic injection mold manufacturing, mold assembly, T1 mold trial, sample inspection, mold correction and mold delivery.
What is the difference between injection mold services and injection molding services?
Injection mold services focus on building the mold. Injection molding services focus on producing plastic parts with the mold. GBM can support both, but this page is mainly for mold design and mold manufacturing.
What files are needed for an injection mold quote?
A 3D CAD file is preferred. A 2D drawing, material requirement, surface finish, tolerance, annual quantity, target mold life and export mold standard can help GBM review mold cost and tooling risk.
Can GBM provide DFM review before mold design?
Yes. GBM can review wall thickness, draft angle, ribs, bosses, undercuts, gate location, ejection risk, material shrinkage and assembly features before mold design.
What mold types can GBM build?
GBM can support cold runner molds, hot runner molds, multi-cavity molds, family molds, insert molds, overmolding molds, two-shot molds, unscrewing molds and high precision molds depending on part structure and production needs.
What is T1 mold trial?
T1 mold trial is the first mold test after assembly. It checks filling, ejection, mold movement, appearance, dimensions, flash, sink marks, warpage and correction needs.
Will the mold need correction after T1?
Some molds need correction after T1 trial. Correction may involve dimension adjustment, polishing, venting, gate change, ejection improvement, cooling adjustment or parting line fitting.
Can GBM make export injection molds?
Yes. GBM can prepare export molds with anti-rust treatment, wooden case packing, spare parts, trial samples, packing photos and agreed documents according to project requirements.
What affects injection mold cost?
Mold cost is affected by part size, part complexity, mold type, cavity number, plastic material, mold steel, surface finish, tolerance, mold life and export standard.
How do I choose an injection mold service provider?
Choose a supplier that can explain DFM risk, mold design, tooling process, T1 trial, correction responsibility, inspection deliverables and export mold handover clearly.
Can GBM support molded plastic parts after mold approval?
Yes. If the buyer needs plastic part production after mold approval, GBM can support custom injection molding services through a separate production service flow.
Can GBM provide mold drawings and spare parts?
GBM can provide mold drawings, spare parts, cooling connectors, ejector pins and related documents when these requirements are confirmed before the project starts.
What standards can be used for export molds?
Export molds can be prepared according to project requirements such as DME, HASCO, LKM, MISUMI or customer-specific mold standards.
How can I reduce mold tooling risk?
Tooling risk can be reduced by providing complete drawings, confirming material early, accepting DFM changes, defining cosmetic areas, setting realistic tolerances and reviewing T1 samples before mold shipment.

Ready to Tool Up Your Custom Injection Mold Project?

Upload your CAD files, tolerances, material specs, and tooling requirements. We'll assess shrinkage risks, mold structure and DFM issues before sending a tooling quote.

Email Us Directly Annie@gbminjection.com
Call or WhatsApp +86 15268369865
Factory Address Room 101, Jiumo Technology Park, Gangsheng Road, Yabian Village, Shajing Street, Baoan District, Shenzhen City

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